While using a single corrugated box to ship items is possible in most instances, there are many situations when a single box just isn’t enough. Why? Because many single boxes endure sorting impact, over-the-road vibration, and other kinds of package handling situations that transfer directly to the fragile contents. The Box-In-Box packing method is an effective way of protecting fragile items such as electronics, glassware or pottery from damage by packing the item in one box and placing the packed box in another box.
1. Wrap your product(s) individually with at least 2″ thickness of bubble wrap or foam material to fit snugly inside a corrugated box.
2. Place your wrapped product(s) in a box and make sure to restrict the movement inside the box using void fill like crumpledkraft paper or packing peanuts.
3. Close and tape the inner box to prevent accidental opening.
4. Use a second, outer container that is at least 6″ longer, wider and deeper than the inner box.
5. Choose the wrap or fill method to cushion the inner box inside the larger sturdy outer container.
6. Wrap the inner box with at least 4″ thickness of bubble wrapping material or use at least 3″ of packing peanuts or other cushioning material to fill the spaces between the inner box and outer container on the top, bottom and all sides.
7. Fill any void spaces with more cushioning material.
8. Seal your package with carton sealing tape and place the shipping label on the box. Don’t forget a fragile label.
Lastly, even the best of packing jobs can end up getting damaged; therefore, we do recommend insuring your packages with your carrier.
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